Upon successful completion of this course, students will acquire the following course learning outcomes.
Core Course Objectives
Describe the components of a typical plant safety and environmental program and the role of a process technician in relation to safety, health, and the environment; identify the functionality of safety, health, and environmental equipment used.
- Identify process industry types of hazards and their effects.
- List various hazard controls for various hazards (such as: engineering controls, administrative controls, and PPE). discuss methods of applying these controls.
- Identify monitoring equipment and its use.
- Discuss emergency response for fire, for rescue, and emergency response equipment.
- Identify various safety agencies promoting safety of plant personnel in process industry.
Detailed Chapter Objectives:
1 Introduction to Safety, Health, and Environment
- 1.1 Explain the necessity of occupational safety regulations.
- 1.2 Discuss industrial accidents and other events in the process industries that have affected safety, health, and the environment.
- 1.3 Describe governmental agencies and regulations that address safety, health, and environmental issues.
- 1.4 Discuss how individuals can have an impact on safety, health, and environmental issues.
- 1.5 Describe good safety habits and safe work practices.
2 Types of Hazards and Their Effects
- 2.1 Identify the main types of hazards to health, environment, and safety.
- 2.2 Explain the various routes of entry that chemical and biological hazards use to enter the human body.
- 2.3 Describe the short- and long-term effects that hazards can have on an individual’s health and safety.
- 2.4 Describe the short- and long-term effects that hazards can have on the environment.
3 Recognizing Chemical Hazards
- 3.1 Identify the various chemical hazards (gases, liquids, and particulates) found in the process industries and discuss the potential effects such chemicals have on safety, health, and the environment.
- 3.2 Identify specific categories of hazardous chemicals used in the process industries and describe the potential health and environmental hazards posed by each.
- 3.3 Explain the purpose and function of labeling systems found in local process industries.
- 3.4 Explain the purpose and components of an SDS.
- 3.5 Discuss the primary government regulations relating to chemical hazards.
4 Recognizing Biological Hazards 4.1 Identify the following potential biological hazards found in the process industries and discuss their potential effects on safety, health, and the environment.
- 4.2 Describe how bloodborne pathogens can affect the human body.
- 4.3 Describe government regulations and industry guidelines that address biological hazards.
5 Equipment and Energy Hazards
- 5.1 Discuss the equipment and energy hazards posed by certain activities performed in the process industries.
- 5.2 Describe government regulations and industry guidelines that address equipment and energy hazards.
6 Fire and Explosion Hazards
- 6.1 Identify specific physical hazards present in the process industries and explain the following potential safety, health, and environmental hazards.
- 6.2 Describe government regulations and industry guidelines that address fire and explosion hazards.
7 Pressure, Temperature, and Radiation Hazards
- 7.1 Name specific hazards associated with pressure and pressurized equipment used in the process industries and discuss the specific hazards posed by this equipment.
- 7.2 Discuss the hazards of temperature extremes in the working environment.
- 7.3 Explain the effects of ionizing and nonionizing radiation.
- 7.4 Describe government regulations and industry guidelines that address pressure, temperature, and radiation hazards.
8 Hazardous Atmospheres and Respiratory Hazards
- 8.1 Describe the effect of hazardous atmospheres on respiration.
- 8.2 Name specific hazards associated with hazardous atmospheres, ventilation, and other respiratory-related issues.
- 8.3 Describe government regulations and industry guidelines that address hazardous atmospheres and respiration hazards.
9 Working Area and Height Hazards
- 9.1 Name specific hazards associated with work areas, such as the following.
- 9.2 Describe government regulations and industry guidelines that address working surfaces, means of egress, height, and confined space hazards.
10 Hearing and Noise Hazards
- 10.1 Identify noise levels and specific hazards associated with noise generated in a process industry environment.
- 10.2 Describe how these variables can affect hearing.
- 10.3 Describe government regulations and industry guidelines that address noise and hearing protection.
11 Construction, Maintenance, and Tool Hazards
- 11.1 Name specific hazards associated with construction and maintenance tasks in a process industry environment.
- 11.2 Describe how hand and power tools can be hazards.
- 11.3 Describe government regulations and industry guidelines that address construction, maintenance, and tool hazards.
12 Vehicle and Transportation Hazards
- 12.1 Name specific hazards associated with vehicles and transportation used in the process industry environment, including.
- 12.2 Describe government regulations and industry guidelines that address vehicle and transportation hazards.
13 Natural Disasters and Inclement Weather
- 13.1 Name specific hazards associated with natural disasters that could impact the process industries.
- 13.2 Describe how emergency preparedness plans address natural disasters.
14 Physical Security and Cybersecurity
- 14.1 Identify physical and cybersecurity vulnerabilities in the process industries.
- 14.2 Describe the nature of threats to physical security and cybersecurity.
- 14.3 Describe the activities involved with maintaining physical security.
- 14.4 Describe the tasks associated with protecting electronic information through sound cybersecurity practices.
- 14.5 Describe the government regulations that address physical security and cybersecurity.
15 Recognizing Ergonomic Hazards
- 15.1 Name certain activities performed in the process industries and discuss the potential ergonomic hazards posed by these activities.
- 15.2 Demonstrate proper lifting techniques.
- 15.3 Demonstrate proper ergonomics for repetitive motion.
- 15.4 Describe government regulations and industry guidelines that address ergonomic hazards.
16 Recognizing Environmental Hazards
- 16.1 Identify specific categories of hazardous chemicals used in the process industries.
- 16.2 Identify the various factors that can lead to leaks, spills, and releases.
- 16.3 Describe the potential dangers of leaks, spills, and releases in the environment and the community.
- 16.4 Explain the EPA regulations that impact the process industries.
17 Introduction to Hazard Controls
- 17.1 Describe the three major types of hazard controls.
- 17.2 Discuss why, when, and how these controls are applied.
18 Engineering Controls: Alarms and Indicator Systems
- 18.1 Describe the role of alarms in providing a warning of conditions that can lead to emergencies, leaks, spills, and releases, and discuss the dangers of improper responses or failures of alarms.
- 18.2 Identify various engineering controls, specifically alarm and indicator systems, used by the process industries to minimize and/or eliminate threats to health, safety, and the environment.
- 18.3 Discuss actions required by process technicians when alarms occur. (NAPTA Engineering Controls, Alarms)
19 Engineering Controls: Process Containment and Process Upset Controls
- 19.1 Identify various engineering controls, specifically process containment and control systems, used by the process industries to minimize and/or eliminate threats to health, safety, and the environment.
- 19.2 Describe various engineering controls, specifically process upset control systems, used by the process industries to minimize and/or eliminate threats to health, safety, and the environment.
- 19.3 List common process fluids used in the process industries and describe the potential safety and health hazards posed by these materials.
20 Administrative Controls: Programs and Practices
- 20.1 Describe various administrative controls, in the way of specific company SHE programs, used by the process industries to eliminate and/or minimize threats to safety, health, and the environment, including housekeeping and permits in auditing.
- 20.2 Produce a site safety inspection and/or audit to identify potential workplace hazards.
- 20.3 Complete a safe work observation and provide feedback to coworkers on safe and potentially unsafe work practices.
- 20.4 Discuss the impact of government regulations and industry organization guidelines.
21 Permitting Systems
- 21.1 Describe the function and purpose of permitting systems found in local plants.
- 21.2 Use locks, tags, and blinds to isolate a piece of equipment.
- 21.3 Complete a job safety analysis and complete a safe work permit to ensure the work environment is safe prior to beginning a job.
- 21.4 Describe government regulations and industry guidelines that address permitting.
22 Personal Protective Equipment and First Aid
- 22.1 Describe basic first aid responses.
- 22.2 Discuss the selection, function, and proper use of personal protective equipment (PPE) in the process industries.
- 22.3 Describe the levels of protection of PPE.
- 22.4 Describe government regulations and industry guidelines that address medical and first aid responses and PPE.
23 Monitoring Equipment
- 23.1 Explain the function and purpose of testing equipment found in local plants.
- 23.2 Describe industry guidelines and government regulations that address usage and permitting of monitoring equipment.
24 Fire, Rescue, and Emergency Response Equipment
- 24.1 Explain the function and purpose of fire, rescue, and emergency response equipment typically found in the process industries.
- 24.2 Demonstrate the proper selection and use of fire and rescue equipment.
- 24.3 Demonstrate the correct use of chemical and gas exposure equipment.
- 24.4 Participate in a tabletop drill in preparation for emergency response to a fire, release, or spill.
- 24.5 Describe government regulations and industry guidelines that address fire protection and emergency response.